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Custom Mailer Boxes

The Custom Pack offers customized mailer packaging boxes. So, whether you sell electronics, cosmetics, jewelry, apparel, candles, or anything else, packing these items inside our custom mailer boxes ensures they safely reach your customer’s doorstep. Click on Request A Quotation to get your packaging done by the best mailer box manufacturer in the USA.
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Choose The Best Custom Mailer Box Packaging

Discover the perfect packaging solution to promote your products, ensuring freshness, style, and brand appeal. Explore our various custom packaging options to enhance your product presentation and customer experience.

Find a better price and we'll beat it by up to 20%

Options & Materials

Choose The Custom Pack For Custom Boxes?

At The Custom Pack, we have been helping businesses establish a brand. We have helped thousands of companies in the various industry, and now we want to help you. So, are you ready to collaborate with the best custom box manufacturer in the USA?

Affordable Prices
Affordable Prices

We want to facilitate everyone from startups to enterprises, so our custom boxes are very affordable.

Artwork & Designs
Artwork & Designs

Collaborate with the professional graphic designers at The Custom Pack and turn your dream packaging into reality.

Fastest Turnaround Time (1)
Fastest Turnaround Time

We offer the fastest turnaround time, so you can be assured that your products will be on the market in a timely manner.

Friendly Customer Service
Friendly Customer Service

Do you have a query in mind? Why search on Google? Contact our customer service department and see how they can resolve it.

Available Customisation Options For Packaging Mailers

Give your products a unique look with our endless customisation options.
Aqueous Coating
Aqueous Coating

It is a water-based, environmentally friendly coating that dries quickly when applied.

UV Coating
UV Coating

UV coating is a glossy, protective finish cured by ultraviolet light.

Spot Gloss UV
Spot Gloss UV

It is a high gloss UV coating to a selective area on a printed piece.

Soft Touch Coating
Soft Touch Coating

Soft touch coating is a velvety texture finish applied to printed materials.

Varnish Coating
Varnish Coating

Varnish is a shiny protective coating applied to surfaces for gloss and durability.

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Anti-Scratch Lamination

It is a cost-effective BOPP film to protect surface against scratches and scuffs.

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Offset Print

Offset printing is a high-volume printing technique using metal plates and rubber blankets.

Digital Print
Digital Print

Digital printing is a method of printing directly from digital files to media.

UV Coating
UV Print

UV printing uses UV light to instantly cure ink onto a wide variety of materials.

Screen Print
Screen Print

It is a process that transfers ink through a stenciled mesh screen onto a surface.

Flexography Print
Flexography Print

Flexography is a high-speed printing process using flexible plates and low-viscosity inks.

Gravure Print
Gravure Print

Gravure printing is a high-quality, high-speed intaglio printing method using engraved cylinders.

Hot Foil Stamping
Hot Foil Stamping

Hot foil stamping is a printing method using heat to transfer foils for decoration.

Cold foil Printing
Cold Foil Printing

Cold foil printing uses UV adhesive and foil to create metallic images.

Blind Embossing
Blind Embossing

Blind embossing is a printing technique that raises designs without using ink.

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Registered Embossing

Registered embossing aligns an embossed image with ink, foil, or another emboss.

Hot Foil Stamping
Blind Debossing

Blind debossing creates indented designs on paper without ink, adding texture and elegance.

Window Patching
Window Patching

Window patching is a technique that applies a thin plastic film to a die-cut window.

SBS (C1S)
SBS (C1S)

SBS (C1S) is a high-quality, coated paperboard with excellent printability.

SBS (C2S)
SBS (C2S)

SBS (C2S) is a premium paperboard with a smooth, white finish.

CCNB (Duplex Board)
Kraft Paper

Kraft paper is a strong, durable, and eco-friendly packaging material made from wood pulp.

CCNB (Duplex Board)
CCNB (Duplex Board)

Clay Coated News Back is a duplex paperboard for packaging with a smooth printing surface.

Holographic Paperboard
Metallic Paperboard

It is a type of paperboard coated with metallic foil or flaked metal for aesthetic purposes.

Textured Paperboard
Textured Paperboard

Textured paperboard is a type of paperboard with a textured finish on it.

Single Face Board
Single Face Board

Single Face Board is a type of corrugated cardboard with two layers.

Single Wall Board
Single Wall Board

It is a single layer of fluted paperboard sandwiched between two flat sheets of paperboard.

Double Wall Board
Double Wall Board

Double Wall Board is a combination of two layers of corrugated material for added strength.

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Triple Wall Board

Triple wall board is the strongest type, with three fluted layers for maximum protection.

Bleached Corrugated
Bleached Corrugated

Bleached corrugated board is a bright, white, durable, and versatile packaging material.

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Kraft Corrugated

Kraft corrugated refers to a type of cardboard made from kraft paper.

single-face
A-Flute

A-Flute is a type of flute used in packaging, characterized by its thickness.

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B-Flute

B-flute is a common corrugated flute used for shipping boxes and inner packaging.

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C-Flute

C flute is a corrugated flute type with 41 flutes per linear foot.

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E-Flute

E-flute is a thin corrugated cardboard with excellent crush resistance and printing quality.

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F-Flute

F-Flute refers to a type of corrugated cardboard with a specific flute height and density.

Grey Chipboard Cardboard
Grey Chipboard Cardboard

Grey Chipboard Cardboard is a thick, sturdy material made from recycled content, ideal for luxury packaging.

Duplex Chipboard
Duplex Chipboard

It is a type of paperboard with a white clay-coated top side, ideal for luxury packaging.

Your 1 Spot Customised Packaging Solution For Custom Printed Mailer Boxes

Packaging is your customers’ first interaction, so you must ensure it catches their eye. The Custom Pack provides a 360° solution for all your packaging needs, from materials to styles, designs to sizes, printing to finishing, and more.
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Custom Mailer Boxes

Creative Mailer Box Packaging Offers Excellent Branding Opportunity

Customized mailer packaging boxes can help you make a long-lasting impression on your customers. You can turn a simple box into a powerful branding tool by adding unique designs, vibrant colors, and personalized elements.

Whether launching a new product or simply updating your packaging strategy, adding your brand logo, product details, specifications, usage guide, product images, and precautions can help you increase your brand image.

Custom Mailer Boxes Helps You To Capture Customer's Attention

Nowadays, capturing customers’ attention spans has significantly reduced from 12 seconds to 8 seconds, so it’s getting harder and harder for brands to close sales. Studies show that a brand has less than 4 seconds to make an impression before a customer moves on to the following product. 

One of the most significant advantages of buying custom mailer packaging is that it helps you capture customers’ attention. Once you have grabbed their attention, you can easily persuade them to buy your products.

What Are Custom Mailer Boxes?

Custom mailer boxes are sturdy, protective packaging boxes used to safely ship and deliver products through the mail or courier services.

Custom mailer packaging boxes, also known as shipping mailer boxes, are used by e-commerce businesses to safely send their products to customers’ doorsteps.

These customized mailing boxes come with dust flaps and advanced locking mechanisms. We also offer custom mailer boxes with inserts to ensure better product protection. Now, you can rest assured that your products will perfectly fit inside these boxes.

At The Custom Pack, we offer tuck-top mailer boxes wholesale. These boxes come with endless customization options, such as designs, printing, finishing, sizes, materials, and more. We are here to help you transform your brand from a local to an international level.

So, what are you waiting for? Click on Request A Custom Quote and have your packaging done by the best mailer box manufacturer in the USA.

Material Choices Available For Custom Made Mailer Boxes

As you know, materials are solely responsible for protecting your products during shipping. Businesses must choose suitable materials to get the best custom mailer boxes.

We offer different kinds of materials for custom mailer boxes. For a better understanding of mailers, let’s discuss them in detail so that you can make an informed buying decision.

Custom Cardboard Mailer Boxes

As the name suggests, these boxes are made from cardboard. Cardboard is one of the most common packaging materials, used for centuries.

Most businesses prefer cardboard mailer boxes because they offer durability, affordability, flexibility, and more. Cardboard can be designed in any shape and size. So, if you want durable packaging at the most affordable price, this material is your go-to packaging option.

Custom Kraft Mailer Boxes

If you prefer sustainability and are looking for eco-friendly materials for your packaging, we offer custom mailer kraft boxes.

As the name suggests, these boxes are made of kraft, which is eco-friendly and biodegradable. All of our kraft material is 100% recyclable, which is a plus point. By using this material for your packaging needs, you can ensure that you are doing something for the environment.

Another advantage of using kraft material for your custom mailer boxes with logos is that it will help you reach environmentally conscious people. Some people prefer to only buy from brands that are doing something for the environment, and by using these materials, you can make a loyal customer for life.

Custom Corrugated Mailer Boxes

Corrugated material is well known for its durability and strength. It utilizes double-sided walls and flutes and can also be customized in any shape and size. So, if you are looking for a material that can safeguard your product from damage, then this material is your go-to packaging option.

What Are The Printing, Finishing, And Add-Ons Options?

We offer different printing and finishing options for personalized mailer boxes. By properly utilizing them, you can make your packaging more appealing to the eye.

Printing:-

  1. Offset Print
  2. Digital Print
  3. UV Print
  4. Water-Based Ink
  5. Soy / Vegetable Ink
  6. Oil Base Ink
  7. Pantone
  8. Pantone Metallic


Finishing:-

  1. Aqueous Coating
  2. UV Coating
  3. Spot Glass UV
  4. Soft Touch Coating
  5. Varnish
  6. Lamination
  7. Anti-scratch Lamination
  8. Soft Touch / Silk Lamination


Add-Ons:-

  1. Hot Foil Stamping
  2. Cold Foil Printing
  3. Blind Embossing
  4. Blind Debossing
  5. Registered Embossing
  6. Combination Embossing
  7. Window Patching


Unique Unboxing Experience for Custom Mailer Boxes

Customers love it when a brand goes beyond their expectations. Custom printed mailer boxes allow you to provide your customers a unique unboxing experience.

Most of you guys might be thinking, why does it matter?

Let’s understand that with the help of an example. Apple is a trillion-dollar company. We all love to use their products, but have you ever thought about why you feel happy when we unbox their products?

This is because they offer a memorable unboxing experience. They have an entire department and headquarters whose sole responsibility is to design their packaging to provide a unique unboxing experience.

You do not have to set up a department for that because we have already done that for you. Our colored mailer boxes are designed in a way that offers a memorable unboxing experience to your customers.

So what are you waiting for? Click on Request a Custom Quote and get your bulk mailer boxes.

Custom Mailer Packaging Boxes Offers An Excellent Branding Opportunity

Most businesses think that packaging for their product is an extra cost that they have to bear, but they are completely wrong. With the help of customized packaging, you can easily grab your customers’ attention.

This can be quickly done by adding essential branding elements to your packaging. Essential branding elements include your logo, brand name, product images, usage guide, precautions, etc.

In addition, you can promote your upcoming offers with custom-made mailer boxes. Furthermore, you can add a personalized message to these custom mailer boxes. This will help you increase your brand recognition, increase your brand trustworthiness, and improve your brand image.

Brand Recognition

Brand recognition is when the customers recognize your brand whenever they see them. It is one of the most essential branding elements that every business needs to focus on and to help you with that we offer custom mailer boxes.

By placing your brand name and logo on your items you can easily increase your brand recognition and once the customer started notices your brand they will start purchasing your products in the coming future.

Brand Image

Brand image is the customer’s perception of your brand based on their interactions. Nowadays customers only want to buy from brands that have a good image. Now we do not want you to miss a potential customer and that is why we offer custom mailer boxes.

As the name suggests these custom-made mailer boxes are fully customizable which means that you can design them however you want. By getting your packaging customized by us you can directly communicate with your potential customers and improve your brand image.

Brand Trustworthiness

Nowadays customers only buy from brands whom they can trust and building trust in the industry is super hard. To help you with that we offer custom mailer box packaging.

By placing your essential branding elements such as logo, name, product details, usage guide, precautions, and other things you can easily build customers trust. Once the customer starts trusting your brand they have no other option other than to buy it on the spot.

You can also pack your products inside our corrugated mailer boxes. By printing your essential branding elements on your corrugated mailer packaging boxes you can easily increase your sales by making a brand name for yourself.

Enhance the Overall Appeal of Your Products with the Help of Custom Printed Mailer Boxes

Packaging is the first thing that your customers notice about your brand and that is why you ensure that it catches the eye. Packaging of your product plays an important role in customers’ buying decisions.

To help you grab customer’s attention and close sales The Custom Pack,offers unique custom mailer packaging designs. These custom mailer boxes come with unique designs through which you can easily capture customers’ attention.

If you have a pre-made design then that is fine because we can print that but if not then do not worry because we have a full team of packaging designers. By collaborating with them you can come up with an innovative packaging design.

With the help of these designs, you can easily grab customers’ attention and persuade them to close sales.

Frequently Asked Questions

We are committed to providing you with the best possible shopping experience. Below, you will find answers to some of the most common questions we receive from our customers.
What is your Minimum Order Quantity (MOQ)?
Our Minimum Order Quantity (MOQ) is as low as 100 boxes and bags, allowing you to start your business at a negligible cost.

Our standard turnaround time for custom packaging is 12 to 14 business days after the approval of the artwork.

You will receive proof before your custom packaging goes to production. This proof will be a 3D representation of your packaging design, allowing you to approve it before production begins.
Yes, you can get your order done as soon as possible. The option for a rush order is available, which typically takes 5-7 business days. An expedited fee of 25% will be applied.
We accept all major credit cards, including PayPal, Apple Pay, Google Pay, and bank transfers, for packaging orders.

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